Considering the demand for reduced cycle time and increased productivity hard turning and milling have become a useful alternative when high material removal rate is an immense requirement. Advantages in hard machining incorporate the complete machining process with a single fixture setup, eliminating intermediate heat treatment and final grinding

Titanium alloys are widely known as difficult to cut materials, especially at higher cutting speeds, due to their several inherent properties. Among all titanium alloys, Ti-6Al-4V is most widely used, so it has been chosen as the workpiece material in this study. Siekmann [1] suggested that machining of titanium and its alloys would always be a pro

The use of advanced computer-based systems for the selection of optimum conditions of mechanical components during process planning becomes essential for today’s complex products. Computer aided manufacturing (CAM) has widely been implemented to obtain more accurate machining data and to ensure that optimum production is achieved. Machinability o

With the advent of several advanced difficult-to-cut materials, and with the availability of heat resistant tool materials has posed a great challenge in industries. Hardened steel is one of these difficult-to-cut materials. During the last few decades numerous studies have been conducted to improve the machinability of these materials and many lar

Titanium alloys are used widely in the aerospace, chemical and ship building industry because of their superior mechanical properties, heat resistance and corrosion resistance. Titanium alloys, however, are materials that are extremely difficult to machine. During the machining of titanium alloy, tool wear progresses rapidly because of the high cut

Though classified as a group of “difficult-to-cut” material, titanium and its alloys are have wide applications in the aerospace industry owing to their unique high strength-weight ratio which is maintained at elevated temperatures and their exceptional corrosion resistance. In this work, experimental investigations of the influence of preheati

Hard machining, a frequently used term in today’s machine tool industries, refers to the machining of material with a hardness value over 45 HRC. The concept of hard machining was developed in 80s; however, the prevalent industrial implementation of hard part machining was adopted during the last decade [1]. Advantages in hard machining incorpora

Chatter is an unwanted but sometimes unavoidable phenomenon in machining. The term defines the self-excited violent relative dynamic motion between the cutting tool and workpiece. Nakagawa et al. [1] stated it is meant as a problem has emerged during the endmilling of hardened steels. Campa et al. [2] described chatter as a dynamic problem at high

Titanium and its alloys have found wide application in the aerospace, biomedical and automotive industries owing to their good strength-to-weight ratio and high corrosion resistance. However, these alloys have very poor machinability, which is attributed to their inherent high strength maintained at elevated temperature and low thermal conductivity

In machining process, the machine, cutting and the work piece are integrated to form structural systems which create a dynamic characteristic. Soliman, Ismail [1] observed that vibration can be divided into three types, free vibrations, force vibrations and self-excited vibrations (chatter). As in this project, the focus is more on the chatter that